Contact-Type Digital Displacement Sensor HG-S - İstanbul Otomasyon Sistemleri
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Contact-Type Digital Displacement Sensor HG-S


Slim & Robust Sensor Unit
Introducing Contact-Type Digital Displacement Sensor
Featuring optical absolute method in the slim and strong unit body

HG-S
CE Marking

CE Approved
CE : EMC Directive

Features

The slim unit body contains plain bearings with 2-point support structure disperses load and achieves superb durability. The sensor head offers long life and reduces maintenance costs dramatically.

The slim unit body contains plain bearings with 2-point support structure disperses load and achieves superb durability. The sensor head offers long life and reduces maintenance costs dramatically.

Slim & robust Class-top accuracy

Superb craftsmanship!

The accuracy and robustness of the HG-S series are backed by master craftsmanship.
The plain bearings are accurately aligned with the center of the spindle during their installation to the top and bottom sections of the body to ensure smooth sliding.
This process involves careful adjustment of each bearing by a skilled worker. Even though the plain bearing has a certain width, the clearance is managed to the accuracy of several μm.
Those with experience in mechanisms design will know that this value signifies amazingly high control precision.
The high-precision, robust sensor is made possible by master craftsmanship.
Maximize the high accuracy of our sensors in your pursuit of "ever higher levels of quality."

Resistance to lateral load
Withstands more than 100 million sliding operations under application of lateral load (reference value)

Optical absolute method eliminates "value skipping." (equipped with highresolution CMOS)

The high-resolution CMOS sensors read the glass scales that have different slit patterns at different read positions to measure the amount of movement. This provides accurate measurements without "value skipping" even in highspeed measuring operations. It also eliminates "unset zero point."

Class-top accuracy

Class-top accuracy
* As of September 2015, according to our survey.

Resistant to upward thrust impact
Spindle stopper installed at the lower section

Even when a sudden upward thrust impact occurs, the resulting load is applied only to the lower section of the sensor unit. This structure minimizes adverse effect of impact on the glass scales.

* As of September 2015, according to our survey.

Hot-swappable
Change of sensor head without turning off the power supply

The sensor head can be changed safely without turning off the controller. This reduces the man-hours required for the change of line setup for processing of different workpieces, thus achieving a significant reduction of setup change time.

Versatile and Easy-to-Use Controller

The controller features the industry's first* dual display and offers versatile
functions and excellent ease of use.
It allows simple and reliable operation of the advanced measurement function in a diversity of applications.

* As a sensor product using optical absolute method, as of September 2015 (according to our company's investigation)

Versatile and Easy-to-Use Controller

High-speed response of 3 ms in combination with any sensor head

Provided with maintenance mode useful on production floor

The following data are stored and can be used for analysis on the spot.
• Abnormal sensor head upward thrust value
• Number of sensor head upward thrusts
• Cumulative total number of sliding operations

Alarm setting for notification of upward thrust

Alarm can be set to notify an upward thrust (stroke) that exceeds the set level. This allows you to conduct a preventive maintenance before the sensor head generates a malfunction.

Easy-to-understand 2-line digital display
The 2-line digital display simultaneously shows sensor head measurement and judgment value.

The 2-line digital display simultaneously shows head measurement (measured value) and judgment value (calculated value).

Easy-to-understand 2-line digital display

Equipped with intuitive circle meter

Values between allowable maximum and minimum values are indicated in green. Values outside of the allowable range are indicated in orange. This provides at-a-glance understanding of the margin to the tolerance limits.

Equipped with intuitive circle meter

Anytime selection of function to copy

The selective copy function significantly reduces the man-hours required for initial setting and maintenance.

Anytime selection of function to copy

Easy tolerance setting
Simple 1-point teaching

Align with master workpiece and press ENTER key for easy tolerance setting.

Easy tolerance setting

No need for trigger input
Equipped with self-trigger hold function

No need for trigger input

Easy setting of time length from measurement start to measurement stabilization.
Minimizes measurement fluctuation due to the vibration caused by stopping of spindle rotation.

(1)Static width setting
Stability range above the ST level can be set as desired.
Set the range where measurements are considered to be stable.

(2)Delay timer setting
Desired delay time after measurement exceeding the ST level can be set.
Set the time required for stabilization of measurement.

Lateral connection of slave units for added operational ease
Connection of up to 15 slaves units

One master unit can be connected with up to 15 slave units in any order. This allows easy multi-point calculations.

Controller variations
■Master unit (1 model) 
・High performance type (analog current + input / output)
■Slave unit (3 models) 
・High performance type (analog current + input / output)
・Standard type (input / output)
・Wire-saving type

Lateral connection of slave units for added operational ease
* End plates (optional) must be mounted on both sides of the controller after the connection of slave units.
Title 2D CAD DATA 3D CAD DATA

HG-S1010, HG-S1110 [Standard type]

HG-S1010R, HG-S1110R [Low measuring force type]

HG-SC101, HG-SC101-P [Controller Master unit]

HG-SC111(-P), HG-SC112(-P) [Controller Slave units]

HG-SC113 [Controller Slave unit (Wire-saving type)]

Applications

Automotive applications

Coupling assembly inspection
Coupling assembly inspection
Installed height measurement
Installed height measurement
Crankshaft dimension measurement
Crankshaft dimension measurement
Screw head height measurement
Screw head height measurement
Transmission parts height measurement
Transmission parts height measurement
Automotive parts dimension measurement
Automotive parts dimension measurement
Management of press-fit points of press-fit parts
Management of press-fit points of press-fit parts

Contact-type displacement sensor and load cell are used to manage pressure change point and stroke position for the confirmation of proper press-fit mounting.

Other applications

Motor shaft eccentricity measurement
Motor shaft eccentricity measurement
X-Y stage position measurement
X-Y stage position measurement
Tablet surface flatness measurement
Tablet surface flatness measurement
Resin roller eccentricity measurement
Resin roller eccentricity measurement

Order guide

Sensor head

Type Appearance
(Note1)
Resolution Indication
accuracy
(P-P)
(Full range)
Measurement
range
Model No.
General
purpose
Standard
type
汎用 0.5 μm
0.020 mil
2.0 μm
0.079 mil
or less
10 mm
0.394 in
HG-S1010
Low measuring
force type
(Note2)
HG-S1010R
High
precision
Standard
type
高精度 0.1 μm
0.004 mil
1.0 μm
0.039 mil
or less
HG-S1110
Low measuring
force type
(Note2)
HG-S1110R

Note :

1) The photo is the standard type.
2) The low measuring force type is not equipped with the rubber bellows.

Sensor head connection cable (bending-resistant type)

Designation Appearance Length Model No.
Straight
connector
Straight connector 3 m
9.843 ft
CN-HS-C3
7 m
22.966 ft
CN-HS-C7
20 m
65.617 ft
CN-HS-C20
L-shaped
connector
L-shaped connector 3 m
9.843 ft
CN-HS-C3L
7 m
22.966 ft
CN-HS-C7L
20 m
65.617 ft
CN-HS-C20L

Controller

Up to 15 slave units can be connected per master unit.

Type Appearance Output Model No.
Master unit High performance type
(analog current +
input / output)
Master unit High performance type NPN output HG-SC101
PNP output HG-SC101-P
Slave units High performance type
(analog current +
input / output)
Slave units High performance type, Standard type NPN output HG-SC111
PNP output HG-SC111-P
Standard type
(input / output)
NPN output HG-SC112
PNP output HG-SC112-P
Wire-saving type Slave units Wire-saving type - HG-SC113

Controller end plate

End plates are required for connection of controllers.

MS-DIN-E

MS-DIN-E
Title 2D CAD DATA 3D CAD DATA

HG-S1010, HG-S1110 [Standard type]

HG-S1010R, HG-S1110R [Low measuring force type]

HG-SC101, HG-SC101-P [Controller Master unit]

HG-SC111(-P), HG-SC112(-P) [Controller Slave units]

HG-SC113 [Controller Slave unit (Wire-saving type)]



Title FİLE

HG-S


Title FİLE

Title FİLE

HG-SC□ INSTRUCTION MANUAL

HG-S User's Manual

HG-S□ INSTRUCTION MANUAL